Unlocking the Potential of Aeronautical Excellence

Providing comprehensive aeronautical consulting and services for maintenance, repair, and overhaul.

CC Consulting and Services is a trusted partner in the aviation industry, offering various aeronautical component inspection, repair, and certification services.

Our team is dedicated to ensuring compliance, safety, and efficiency in all aviation maintenance and manufacturing aspects.

Comprehensive Certification Services
Specialized Aeronautical Component Repair
Specialized Aeronautical Structural Repair
Engine of Passenger Airplane

CC Consulting and Services is a trusted partner in the aviation industry, offering various aeronautical component inspection, repair, and certification services.

Certification Services
Manual Development
Regulatory Training

Certification Services

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FAA Certifications – Part 145
Comprehensive Certification Services
RBAC Certifications – Part 145

Manual Development:

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Quality manuals
Procedure manuals
Technical documentation

Regulatory Training for Aviation

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Airworthiness Directive and Service Bulletins
Hazard
Materials Familiarization Training
Human Factors
FOD (Foreign Object Debris)
Handling of Parts and Packaging
Incoming Inspection
Suspected Unapproved Parts (SUP)
QHSE (Quality, Health, Safety, and Environment)
Others

Aeronautical Structural Repair

Temporary

Repairs intended to temporarily restore the functionality and safety of the structure until a permanent repair can be made.
Used in situations where the aircraft needs to be operated for a short period before a more comprehensive repair.

Permanent

Repairs that fully restore the structural and functional integrity of the aircraft, meeting the original specifications.
Ensuring the longevity and safety of the aircraft throughout its life cycle.

Sheet and Panel

Replacement or repair of damaged metal sheets or composite panels.
Common in fuselages, wings, and other areas where sheets and panels are used.

Crack

Treatment of cracks to prevent their propagation and restore the integrity of the part.
Frequently used on structural components and metal surfaces.

Composite

Repairs on composite materials, such as carbon fiber or fiberglass.
Used on modern aircraft components, such as wings and fuselages made of composite materials.

Rivet and Joint

Replacement of damaged rivets and repair of structural joints.
Common in areas where parts are joined by rivets or bolts.

Corrosion

Removal of corroded areas and restoration of the surface.
Common in parts of the aircraft exposed to harsh environments, such as areas near the sea.

Aeronautical Component Repair

01.

Cleaning Methods and Acceptability Conditions

Ensure the safety and reliability of aeronautical components through our rigorous inspection processes.

1. Degreasing: Using solvents, detergents, or alkaline solutions to remove oils, greases, and surface contaminants.
2. Abrasive Blasting: Using abrasive materials (like aluminum oxide or glass) to remove oxides, paints, and surface contaminants.
3. Ultrasonic Cleaning: Using ultrasonic waves combined with cleaning solutions to remove contaminants in hard-to-reach areas.
4. Chemical Stripping: Using acids or alkalis to remove corrosion, oxides, and unwanted coatings.

02.

Machining

Manual Machining and Repairs on Aeronautical Components

1. Manual Machining:
– Hand Tools: Using files, saws, hand drills, and other tools for small adjustments and material removal.
– Power tools;
– Blending;
– Roughing and Finishing: Processes for removing excess material and achieving the final geometry and precise tolerances.

03.

Welding

1. TIG Welding (Tungsten Inert Gas): Using a non-consumable tungsten electrode and shielding gas (usually argon) to weld materials like aluminum and stainless steel.
2. MIG Welding (Metal Inert Gas): Using a consumable electrode and shielding gas for welding various materials.
3. Laser Welding: Using a laser beam for high-precision welding in sensitive or hard-to-reach
components.

04.

Thermal Spray

1. HVOF (High Velocity Oxy-Fuel Spraying): Spraying coating particles at high velocity and temperature, resulting in dense and adherent coatings.
2. Combustion Flame Spraying: Using a combustion flame to melt and spray coating material onto the component surface.
3. Plasma Spraying: Using a plasma arc to melt the coating material, which is then propelled onto the component surface at high speeds.
4. Two-Wire Electric Arc Spraying: Melting two metal wires with an electric arc, with the molten material being sprayed onto the component surface.

05.

Non-Conventional Machining

EDM (Electrical Discharge Machining)
Laser Machining: Reopening of cooling holes

06.

Brazing

1. Crack Recovery: Repairing cracks in critical metal components using filler material to fill and join the damaged areas.
2. Seal Replacement: Replacing worn or damaged seals in aeronautical components, ensuring seal
integrity and functionality.

07.

Coating

1. Anti-Corrosive Coatings: Applying primers and special paints to protect against corrosion.
2. Hard Coatings: Using ceramic or carbide coatings to improve wear and abrasion resistance.
3. Thermal Coatings: Applying thermal barriers to protect components from high temperatures, such as in jet engines.

Ready to Elevate Your Aeronautical Processes?

Contact us today to discuss your specific needs and experience the excellence of CC Consulting and Services.

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